2004 POLARIS TRAIL BOSS 330 SERVICE MANUAL PDF

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Reverse meter cable or ammeter with the engine running.

Inspection may reveal the need for replacement parts. By pressing ‘print’ button you will print only current page. Install flywheel, washer, and nut. Drive chapter for more information.

Polaris Trail Boss 330 2003 Service Manual

If a Quadricycle has been involved in an accident, always have an authorized Polaris dealer inspect the entire vehicle for possible damage, including but not limited to brake, throttle and steering systems. The electrodes are not burned or eroded. 2040 rotate engine two to three revolutions and re-check cam timing once chain is tight.

Look Inspect the diaphragm A for holes, deterioration, or for discoloration, shiny spots, or an area that damage. The exhaust system can get extremely hot. Inspect shift fork shaft O-ring.

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Apply a small amount of general purpose grease to the sealing edges of the filter before reinstalling. Always remove the drain plug before storing the vehicle. Lock the mechanical parking brake.

The valves cannot be re-faced or end ground. Be sure to clean seal grooves in caliper body. Rotate the taillight socket counterclockwise to remove it.

Polaris Trail Boss ATV Service Repair Manual | eBay

Note the location of the spring in the moveable Used to adjust sheave, and remove the spring. Insert new ball joint E into driver F. Due to extremely close tolerances and minimal wear, the bearings must be inspected visually, and by feel.

Piston should slide in and out of bore smoothly, with light resistance.

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Polaris Trail Boss 330 Quadricycle Owner’s Manual

Tighten the eccentric locking bolts to 61 N-m. Lock the hydraulic parking brake. Do not operate vehicle without pre-filter. Page 19 Always keep combustible materials away from the exhaust system.

Use a feeler gauge to measure the connecting rod 2. Refer to specific fastener torques listed in each chapter. Replace pads if worn beyond the service limit. See your Polaris dealer for more information about accessories. Got it, continue to print. Always follow the procedures outlined in this manual for driving in reverse. Never back down a hill.

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Polaris industries all-terrain vehicles owner’s manual pages.

DOWNLOAD POLARIS TRAIL BOSS REPAIR MANUAL: DOWNLOAD Polaris Trail Boss Repair Manual ATV

If adjustment is necessary, bend the tongue slightly. Refer to the appropriate parts manual for proper fasteners and fastener placement. Use Polaris DOT 3 brake fluid. Improper adjustment of the handlebars or manula torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control.

Turn the adjuster bolt 2 inward. Driving Safely Driving Uphill If all forward speed is lost: Inspect shift linkage tie rod ends, clevis and pivot bushings and replace if worn or damaged. Install disc in soft jawed vise. Apply clean engine oil liberally to sevrice cylinder bore lands, piston pin bore, piston pin, and piston skirt.